GLTCL
Tobacco leaves prepared for production

Our

Production Process

Operational Flow

Production Process

A connected field-to-export workflow, pairing each operational stage with the right checkpoint, image marker, and production handoff.

Seed Distribution

Seed Distribution

Seeds are distributed to farmers in time for the cropping season. Our Leaf team aid farmers in seedbed preparation, seed sowing and seed management.

Seedbed Management

Seedbed Management

Seeds are distributed to farmers in time for the cropping season. Our Leaf team aid farmers in seedbed preparation, seed sowing and seed management.

Growing Stage

Growing Stage

The farmers are supervised in land preparation, seedling transplantation, fertilization and irrigation, soil spading, topping and suckering during the growth stage.

Harvesting

Harvesting

We believe that true success is in the ability to give back to the communities, people and places.

Grading

Grading

Different kinds of tobacco are graded to a fixed scale as per their quality.

Leaf Procurement

Leaf Procurement

Tobacco are taken to the factory after purchasing them from the farmers.

Baling

Baling

Cut and raked crop are converted into compact bales that are easy to handle, transport, and store.

Curing

Curing

We believe that true success is in the ability to give back to the communities, people and places.

Threshing

Threshing

Threshing involves the process of separating the lamina and stem that has been conditioned by heat and moisture.

Harvest

Harvest

Timely harvesting to capture the best yield.

Sampling

Sampling

Quality samples of our tobacco products are prepared for our distributors and clients.

Marketing

Marketing

We believe that true success is in the ability to give back to the communities, people and places.

Export

Export

Our Tobacco products are exported to markets in Europe, Middle-East, South-East Asia and Australia.

  1. Seed Distribution

    Seed Distribution

    Seeds are distributed to farmers in time for the cropping season. Our Leaf team aid farmers in seedbed preparation, seed sowing and seed management.

  2. Seedbed Management

    Seedbed Management

    Seeds are distributed to farmers in time for the cropping season. Our Leaf team aid farmers in seedbed preparation, seed sowing and seed management.

  3. Growing Stage

    Growing Stage

    The farmers are supervised in land preparation, seedling transplantation, fertilization and irrigation, soil spading, topping and suckering during the growth stage.

  4. Harvesting

    Harvesting

    We believe that true success is in the ability to give back to the communities, people and places.

  5. Curing

    Curing

    We believe that true success is in the ability to give back to the communities, people and places.

  6. Baling

    Baling

    Cut and raked crop are converted into compact bales that are easy to handle, transport, and store.

  7. Leaf Procurement

    Leaf Procurement

    Tobacco are taken to the factory after purchasing them from the farmers.

  8. Grading

    Grading

    Different kinds of tobacco are graded to a fixed scale as per their quality.

  9. Threshing

    Threshing

    Threshing involves the process of separating the lamina and stem that has been conditioned by heat and moisture.

  10. Harvest

    Harvest

    Timely harvesting to capture the best yield.

  11. Sampling

    Sampling

    Quality samples of our tobacco products are prepared for our distributors and clients.

  12. Marketing

    Marketing

    We believe that true success is in the ability to give back to the communities, people and places.

  13. Export

    Export

    Our Tobacco products are exported to markets in Europe, Middle-East, South-East Asia and Australia.

Manufacturing

Process

01

GLT: Green Leaf Thresholding

At Global Leaf Tobacco Company Limited, our state-of-the-art manufacturing plant is designed to uphold the highest standards of quality and efficiency. Located at the heart of our operations, the GLT Plant is where innovation meets tradition, enabling us to produce premium tobacco products with precision and care. Finished products are packaged using advanced technology to maintain freshness and integrity. Our packaging is designed to meet both regulatory requirements and consumer preferences.

GLT: Green Leaf Thresholding
02

PMD for Cut Tobacco

We meticulously select high-quality tobacco leaves from trusted growers. Each batch is evaluated for its flavour profile, texture, and consistency. Upon arrival at our facility, tobacco leaves undergo a thorough inspection to ensure they meet our quality criteria before processing begins. Advanced cutting machines are employed to process the tobacco into precise sizes. Our technology allows for uniform cuts that enhance the smoking experience. After cutting, the tobacco is shredded to achieve the desired texture. This step ensures the tobacco burns evenly and delivers consistent flavour.

PMD for Cut Tobacco